Sr. Pyrometallurgical Process Engineer

marianaminerals· Plant & Process Engineering
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📍 Houston, TX📍 San Francisco HQFullTime💰 USD 130K–160K/yr

About this role

About Mariana Minerals

Mariana Minerals is a software-first, vertically integrated minerals company on a mission to supply the critical minerals powering modern energy, AI, and defense technologies. We’re reimagining the minerals supply chain by combining deep industry expertise with advanced software, automation, and data-driven decision-making.

The Role

Mariana Minerals is looking for a highly motivated Pyrometallurgical Process Engineer to help build the critical minerals supply chain supporting the world’s energy transition.

As a Pyrometallurgical Process Engineer at Mariana Minerals, you will lead the development and deployment of first-of-its-kind high-temperature refining and thermal processing systems. You will play a central role in designing, modeling, scaling, and commissioning pyrometallurgical unit operations, while supporting development of software tools for capital project execution and automated plant optimization.

Responsibilities include leading equipment and process scopes from concept and modeling validation through detailed engineering, installation, commissioning, ramp-up, and handover to operations.

What You’ll Do

  • Lead pyrometallurgical process scopes from early concept development and thermodynamic modeling through procurement, detailed engineering, fabrication, installation, commissioning, and ramp-up

  • Develop detailed heat and material balances for high-temperature process trains, including drying, calcination, roasting, reduction, smelting, converting, slag cleaning, refining, and off-gas treatment

  • Design and validate thermal process flowsheets and PFDs/P&IDs for pyrometallurgical circuits, ensuring safety, reliability, and scalability

  • Build first-principles thermodynamic and kinetic models for high-temperature reactors and furnaces (e.g., rotary kilns, calciners, electric arc furnaces, submerged arc furnaces, reverberatory furnaces, flash smelters) to support scale-up and commercial deployment

  • Model and optimize phase equilibria, slag chemistry, metal recovery, refractory performance, and energy efficiency

  • Define specifications and operating envelopes for high-temperature process equipment, burners, power systems, refractory linings, and gas-handling systems

  • Identify, evaluate, and implement process improvements to maximize metal recovery, minimize energy consumption, control emissions, and ensure stable furnace operation under varying feedstock chemistries

  • Collaborate closely with R&D, lab teams, and pilot-plant engineers to translate bench- and pilot-scale findings into robust commercial pyrometallurgical designs

  • Work with environmental and controls teams to design and optimize off-gas handling systems (e.g., cyclones, baghouses, scrubbers, thermal oxidizers, heat-recovery systems)

  • Partner with software and machine-learning teams to automate process-engineering workflows and develop advanced control, optimization, and digital-twin models for high-temperature reactors and furnaces

What You'll Bring

  • Strong understanding of engineering fundamentals and demonstrated ability to leverage the understanding to solve challenging problems

  • Strong foundation in chemical engineering, metallurgical engineering, or process engineering, with demonstrated ability to apply engineering fundamentals to complex pyrometallurgical systems

  • Experience with equipment engineering and design. Including but not limited to:

  • Brownfield modifications and upgrades of process equipment (e.g., leach tanks, reactors, filtration systems, solvent extraction circuits)

  • Greenfield design of hydrometallurgical unit operations and integrated circuits

  • Troubleshooting, evaluation, and optimization of operating pyrometallurgical or chemical-process equipment

  • Experience with the following industries and/or production environments:

  • Pyrometallurgical mineral processing or metal refining

  • Large-scale mining, critical-minerals processing, or battery-materials production

  • Industrial chemical manufacturing with complex aqueous/chemical reaction systems

  • Engineering, procurement, and construction (EPC/EPCM) firms supporting mining and mineral processing industry projects

Why Join Us?

At Mariana Minerals, you’ll be part of a mission-driven team reshaping the way critical minerals are sourced and supplied globally. You’ll have the autonomy to make big decisions, the tools to innovate, and a culture that values ownership, smart automation, and collaboration.


Our culture is built on three principles:

Extreme Ownership – We take full responsibility for outcomes, relentlessly driving toward solutions.

Engineer Out Requirements, then Automate – We simplify, optimize, and then automate for scale.

Share Your Legos – We collaborate openly, share knowledge, and empower each other to build bigger, better solutions.

Join us as we build the future of responsible mineral sourcing and supply.

Mariana is an Equal Opportunity Employer. We celebrate diversity and are committed to creating an inclusive environment for all employees. We do not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or any other protected status.

Frequently Asked Questions

What is the salary for the Sr. Pyrometallurgical Process Engineer role at marianaminerals?
The listed salary for this Sr. Pyrometallurgical Process Engineer position at marianaminerals is USD 130K–160K/yr. This is an FullTime role.
Where is the Sr. Pyrometallurgical Process Engineer position at marianaminerals located?
This Sr. Pyrometallurgical Process Engineer role at marianaminerals is based in Houston, TX, San Francisco HQ. The position is listed as on-site or hybrid. Check the full job description or apply directly to confirm the work arrangement.
Is the Sr. Pyrometallurgical Process Engineer role at marianaminerals full-time or part-time?
This is listed as a FullTime position. It is posted as a Sr. Pyrometallurgical Process Engineer role in the Plant & Process Engineering department at marianaminerals.
Which team or department does the Sr. Pyrometallurgical Process Engineer at marianaminerals belong to?
This Sr. Pyrometallurgical Process Engineer position is part of the Plant & Process Engineering department at marianaminerals. See the full job description for more information about the team structure and responsibilities.
How do I apply for the Sr. Pyrometallurgical Process Engineer position at marianaminerals?
Click the "Apply Now" button on this page. You will be redirected to marianaminerals's official application portal hosted on ashby where you can submit your application directly.
When was the Sr. Pyrometallurgical Process Engineer job at marianaminerals posted?
This Sr. Pyrometallurgical Process Engineer position at marianaminerals was posted on Mar 2, 2026. Apply as soon as possible — early applications are often reviewed first.
Sr. Pyrometallurgical Process Engineer
marianaminerals · 💰 USD 130K–160K/yr
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You'll be redirected to marianaminerals's official application page on Ashby ATS.