Senior Engineer/Assistant Manager - Mechanical Maintenance

Company Description

In India, Bosch is a leading supplier of technology and services in the areas of Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. Additionally, Bosch has in India the largest development center outside Germany, for end-to-end engineering and technology solutions. The Bosch Group operates in India through twelve companies: Bosch Limited – the flagship company of the Bosch Group in India – Bosch Chassis Systems India Private Limited, Bosch Rexroth (India) Private Limited, Bosch Global Software Technologies, Bosch Automotive Electronics India Private Limited, Bosch Electrical Drives India Private Limited, BSH Home Appliances Private Limited, ETAS Automotive India Private Limited, Robert Bosch Automotive Steering Private Limited, Automobility Services and Solutions Private Limited, Newtech Filter India Private Limited and Mivin Engg.Technologies Private Limited. In India, Bosch set-up its manufacturing operation in 1951, which has grown over the years to include 16 manufacturing sites, and seven development and application centers. The Bosch Group in India employs over 30,500 associates and generated consolidated sales of about Rs. 26,827 crores (3.1 billion euros) in fiscal year 2021-22 of which Rs. 24,406 crores (2.8 billion euros) are from consolidated sales to third parties. Bosch Limited is the flagship company of the Bosch Group. It earned revenue of over Rs. 11,782 crores (1.39 billion euros) in fiscal year 2021-22.
Additional information can be accessed at www.bosch.in

Job Description

The purpose of this position is to manage daily maintenance operations with a team of maintenance personnel to ensure machine and equipment availability, reliability, efficiency, and adherence to quality and safety standards for production. Working in Shift is a requirement.

Qualifications

Degree in Mechanical/ Mechatronics Engineering  with minimum 5~8 year of experience in machine maintenance. Preferably in Assembly Lines & Injection Molding Machines

Additional Information

Perform repairs and maintenance tasks to rectify issues identified during inspections or troubleshooting. Provide regular reports on maintenance activities, repairs, and equipment status to stakeholders. Track key department KPIs such as MTBF, MTTR, PMI completion and other relevant metrics. Keep track of spare parts inventory, plan and initiate procurement processes as needed. Allocate maintenance tasks, repairs, inspections, and preventive maintenance activities to team members based on skill levels, workload, and equipment needs. Plan regular inspections to identify potential issues, wear and tear, or signs of malfunction, and address them before they  escalate. Provide quick response and support in diagnosing and trouble shooting maintenance problems, using the technical expertise and collaboration with the team to find effective solutions. Participate in TPM activities. Document and analyse maintenance activities, repairs, inspections,maintenance schedules, equipment history, trends, to identify areas of improvement and implement necessary changes. Identify opportunities for Digital  projects, smart automation, cost reduction, improvements etc.

Thorough knowledge in basic working of Condition based maintenance (CBM), Air monitoring system & management, Laser welding, Robot, Pick & Place, Vision system, Marking machines, Servo drives, Feeding systems, Molding machines

• Competent knowledge in types of maintenance (Breakdown, Preventive, Predictive, Condition base Maintenance etc.)
• Advance Knowledge and understanding of Mechanical elements, Control systems, Pneumatics, Hydraulics, Molding machine
• Advance knowledge on electrical and mechanical safety.
• Advance knowledge on lean principles, IATF standards
• Advance knowledge in Diagnosis & Trouble shooting skills of machine elements
• Advance knowledge in Root cause identification & correctives Actions, Machine & gauge capability
• Ability to work in 3shift model
• Ability to identify potential measures (RPP) for cost saving in repairs to machinery budget
• Competent to work in Machine overhauling, Machine upgrade projects
• Drive TPM culture in the responsible area